← Back to solutionsAsset Remediation

Renew. Reinforce. Return to service.

Flare Industrial restores the safety, integrity and performance of ageing, damaged and underperforming industrial assets.

Drawing on the specialist field capability, project experience and established workforce of Furnace Solutions, Flare delivers integrated remediation packages—from initial investigation and controlled removal through to structural repair, mechanical reinstatement and return to service.

Remote-controlled demolition robot completing controlled concrete removal

Industrial Asset Remediation

Repair and reinstatement of deteriorated plant and infrastructure
Removal and replacement of damaged or redundant components
Corrosion, wear and impact-damage remediation
Asset-life extension works
Brownfield modifications and upgrades
Planned shutdown and live-site remediation
Make-safe and urgent response works
Reinstatement following equipment failure or process damage

Robotic and Controlled Demolition

Flare uses remote-controlled demolition technology to reduce personnel exposure and improve productivity in high-risk, restricted and physically demanding environments.

Concrete and refractory demolition
Removal of damaged linings and foundations
Breaking of slabs, walls and equipment bases
Demolition within confined or restricted-access areas
Removal of material around embedded steel and equipment
Preparation of structures for repair or replacement
Controlled demolition within operating facilities
Mechanised material handling and debris removal

Industrial team repairing structural steel and damaged concrete during a shutdown

Concrete Remediation

Removal of cracked, damaged and contaminated concrete
Repair of equipment foundations and plinths
Structural concrete repairs
Slab, wall and bund remediation
Grouting beneath equipment and structural supports
Repair of spalled and exposed reinforcement areas
Surface preparation for protective systems
Reinstatement following mechanical or structural modifications

Structural Steel Remediation

Repair and replacement of corroded structural steel
Strengthening and reinforcement of existing structures
Platforms, stairs, handrails and walkway remediation
Replacement of damaged beams, columns and supports
Repairs to equipment frames, skids and support structures
Modification of structures to suit replacement equipment
Removal of redundant steelwork
Preparation and support for protective coating systems

Mechanical Asset Remediation

Removal and replacement of worn mechanical components
Repair and modification of chutes, hoppers and bins
Equipment support and alignment works
Replacement of guards, access systems and mechanical supports
Pipework, valve and fitting replacement
Repair of materials-handling equipment
Equipment removal, refurbishment support and reinstatement
Pre-commissioning and return-to-service assistance

Mineral-processing remediation team inspecting and repairing brownfield plant

Mineral Processing Asset Remediation

Flare supports the repair and renewal of equipment across mineral processing and materials-handling facilities, including:

Flotation cells, launders, agitators and support structures
Thickeners, bridges, rake systems, feedwells and tanks
Ball mills, SAG mills and associated infrastructure
Filter presses, vacuum filters and filtration systems
Crushers, screens, feeders and conveyors
Chutes, hoppers, transfer points and storage bins
Slurry pipework, pumps and process infrastructure
Platforms, walkways and equipment-access systems

Our teams can remove damaged material, complete structural and mechanical repairs, replace worn components and support the safe recommissioning of the asset.

Protective and Wear-System Preparation

Removal of failed coatings and protective systems
Mechanical surface preparation
Preparation for wear liners and protective linings
Repair of substrates before coating application
Removal and replacement of damaged wear components
Coordination with specialist coating and lining providers
Final inspection and reinstatement support

Brownfield and Operating-Plant Remediation

Remediation within an operating facility requires careful planning, separation and coordination. Flare develops practical execution strategies that consider existing operations, access restrictions, isolations and interaction with other contractors.

Staged demolition and reconstruction
Workface separation and exclusion-zone management
Shutdown planning and execution
Temporary works and access planning
Integration with client operations and maintenance teams
Coordination of demolition, mechanical and structural activities
Progressive handover and return to service

Single-point responsibility

Industrial assets restored for safe, reliable operation.

Flare combines mechanised demolition, experienced field crews, mechanical and structural capability, and disciplined project delivery. Whether extending the life of an ageing asset, repairing damage or preparing a facility for new equipment, Flare delivers practical remediation solutions designed to restore safety, reliability and operational performance.

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